An industrial PC is usually a very compact, powerful computer meant for industrial purposes, with an optical form factor in between a desktop computer and a laptop tower. Industrial PCs are usually more expensive than consumer computers, and also have higher reliability and increased performance standards. These are used in heavy-duty machinery such as industrial sewing machines or industrial grinders, for the detection of faults and errors, in manufacturing and production control, and to process large quantities of data or images. Industrial PCs run on proprietary software and hardware platforms, making them more expensive and difficult to customize. Most industrial devices are multi-core processors, using high-end programming languages like C or assembly language, and supporting many operating systems. They are ideal for applications requiring large amounts of memory and processing power.
An industrial pc is designed to fulfill specific needs and is useful for applications that require access to stored data or run on repetitive tasks over again. Most industrial pcs consist of a central processing unit (CPU), multiple processing boards (SPBs), memory modules, an input and output (I/O) circuit board, and software for input and output operations. In addition to the CPU, most industrial pcs include a serial port for connection to a serial monitor or keyboard. The input and output peripherals of a PC are determined by the type of PC and its vendor. Most common peripherals include a mouse, keyboard, printer, monitor, audio interface or speaker, CD/DVD drive, external hard disk or CD-ROM drive, card reader, modem, networking port, USB, and wireless module.
Computers and electronic systems for manufacturing processes and work flow control are becoming the norm for companies involved in all kinds of manufacturing. A computer system enhances production processes through improved productivity, increased efficiency, improved quality, reduced costs, better quality control, improved on-time delivery, better capacity utilization, and improved quality assurance. Many companies are now trying to utilize computers and industrial automation to improve on their overall organizational performance. The PC was not originally designed as a manufacturing automation tool; however, it has found a place in almost every industry requiring repetitive work or in processes that involve sensitive data. Businesses have started taking advantage of the benefits offered by a combination of a PC and an industrial PC to enhance their bottom line and increase overall company profits.
Using an industrial PC can benefit any business that is dependent on accurate and timely information to make crucial decisions. Customers will remain loyal to a business that offers up-to-date and accurate data and eliminates the risk of errors caused by human error or by unfavorable environmental conditions. PC’s eliminate the need for costly adjustments after each process is completed; they eliminate costly downtime, they provide accurate and timely reporting, they improve customer service, they increase employee productivity and work flow, and they reduce the chance for costly accidents at work. Furthermore, they help businesses remain competitive by improving their capacity to meet harsh environments and increasing their ability to respond to sudden changes in market conditions.
There are many instances where industrial PC’s and commercial PC’s are required in harsh and hazardous environments. For instance, they may be required to service or repair machinery in extremely high temperatures, such as those found in powerhouses, aircraft engines, or diesel engines. In addition, they may also be used to service or repair industrial machines in areas with extreme chemicals, such as those in the dental industry, the food processing industry, and the printing and publishing industry.
The reliability of industrial pc and commercial pc systems cannot be overlooked. They must withstand harsh conditions and be able to operate for years on end without having to be fixed or repaired. They must have the ability to maintain their stability under high loads and high temperatures. They must perform without fail and without frequent breakdowns. A reliable industrial pc and commercial pc system will always deliver accurate results, consistently, reliably, efficiently, and cost-effectively.